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Solution · Production

Ask your lines.

Production data already exists: PLCs, SCADA, MES and ERP generate it 24 hours a day. The problem is downstream, making it speak. Meddle turns it into OEE, micro-stops and scrap in euros, and when needed it acts on the machines for you.

See it on your lines
Line 2 · shift in progressrunning
71%OEE
Availability84%
Performance88%
Quality96%
Micro-stops today14
“How much did last night’s downtime cost?”
Real time
OEE and downtime, not Monday’s report
0 Excel
the data comes from the machine, not from a pen
-20%
lead time, our real manufacturing case
The problem

The data is there, but it does not speak.

Downtime after the fact

You find it in Monday’s report, when it is too late to act.

Generic stop reasons

What operators write down arrives late, incomplete, when it arrives.

Every system is an island

PLCs, SCADA, MES and ERP do not talk to each other. And the bill is a total, not the consumption of each line.

See it, don’t read it

The shop floor, in real time.

OEE by line, today
Line 178%78%Line 271%71%Line 369%69%
Shift timeline · Line 2
RunningFiller micro-stop, 11 minRunningChangeover downtime, 18 minRunning06:0010:0014:00
runningdowntime (with logged reason)
47 min
last night’s downtime, it cost ~€1,850
62%
of the shift’s scrap from heat sealer T3
1,200
pieces a week, the gap between Line 1 and Line 2
What you can ask a line

You talk to it like a colleague.

“What is Line 2’s OEE today?”
Line 2 is at 71%. The bottleneck is the filler’s micro-stops.
“Where do we make the most scrap?”
62% of the shift’s scrap comes from heat sealer T3.
Not just seeing

When a line stops, an action starts.

Detect

The stop arrives from the machine the moment it happens, not at the end of the shift.

Flag

An alert to the right person and the reason logged. The operator only confirms it, on a tablet.

Act

On validated cases, with your approval, Meddle rewrites the setpoints on the machines. Override always available.

In one morning you connect three lines.

You start from one line, read only, 2-4 weeks. You see OEE, micro-stops and scrap on your own data, and you bring a measurable quick win to your boss before any commitment.

Start from one line
From the field
“I used to see OEE on Monday. Now I ask the line while I am producing.”
Production manager, manufacturing SME · case under validation
Frequently asked questions

The rest, in brief.

We already have an ERP or a MES that collects the data.

All the better: Meddle does not replace it. It takes machine data from any brand, with no typing, brings it where it is needed and adds the action.

Do operators have to fill anything in?

No. The data comes from the machine, not from a pen. At most the operator logs the reason for a stop, on a tablet.

Can Meddle change machine parameters?

Read only and suggestions first. Then, with your approval, it writes the setpoints, with permissions, traceability and override always available.

Does my production data stay mine?

Yes. It stays in Europe and it stays yours. The platform is NIS-2 ready.

Want to see it on your plant?

We connect one line and you are talking to it in under 20 minutes.

Book a demo